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10th July 2006
MiniMill trials show UK can make paper from straw

     
 
 

BioRegional MiniMills UK Ltd, have developed a new environmentally-friendly technology which will enable the use of wheat straw as a raw material to produce quality printing and writing paper. A pilot project in Manchester has seen technology developed that could mean thousands of tonnes of straw from UK farms can be used to make paper, reducing pressure on the world’s forests.

BioRegional MiniMills estimate that straw could replace up to 20 percent of imported wood pulp currently used by the paper industry, opening up a market worth some £27 million to UK farmers. The work was part funded by DEFRA, the Home Grown Cereals Authority, the JJ Charitable Trust and the Esmee Fairbairn Foundation and was carried out in partnership with UK paper manufacturers.

Sue Riddlestone, Managing Director of BioRegional MiniMills comments that: “the UK paper industry currently purchases wood pulp which, as an imported commodity product, is subject to significant price fluctuations. Market research carried out by BioRegional has shown that there is a high level of support in the paper industry for using a price stable UK produced pulp. Wheat straw pulp could meet this need, it is an excellent material for paper making which was used in the UK within living memory and is still used to make 8% of paper around the world. The main thing which has hampered the use of straw for paper making has been the lack of clean technology, which we have now developed.”

Straw is bulky and uneconomic to transport over large distances, so is best pulped locally at a smaller scale. Previously there has been no technology to deal with the effluent produced by small pulp mills, known as “black liquor”. The only available technology operated at a very large scale. Consequently straw mills were closed down or in some developing countries continue to operate causing significant water pollution. BioRegional have developed the MiniMill technology to recover energy from this effluent, which is then used to provide renewable energy to power the mill. Pulping chemicals are also recovered for re-use in the pulping process. This closed-loop system prevents harmful effluent from entering rivers and watercourses.

BioRegional MiniMill technology can be installed easily at existing paper mill sites, or in complete new small-scale mills near to the sources of the raw material. By encouraging local production, the MiniMill technology supports the development of local jobs and industries and helps to reduce carbon related transport emissions. A study by Surrey University shows that local pulp supply reduces transport emissions by up to 90% when compared to imported pulp.

Following the success of the pilot plant in Manchester, BioRegional MiniMills is seeking partners to build an industrial scale MiniMill in the UK. The company also wants to transfer the technology to rapidly developing countries such as China and India where the technology is urgently needed, and start a new wave of smaller scale local paper production from agricultural residues the world over. BioRegional’s research concludes that straw and other agricultural residues could meet global demand for paper pulp five times over. Despite this potential, less than 10% of the world’s paper is currently made from this waste today.

BioRegional MiniMills are holding an Open Day on 20th July to present the findings of the MiniMill trials and to provide an opportunity to see the pilot scale MiniMill technology in action.

This will take place at Ahlstrom Radcliffe Pulp Processing Plant, Sion Street, Radcliffe, Manchester M26 3SB from 11am to 3pm. The event includes lunch and a one hour demonstration of the technology.


 
International delegates view the new effluent treatment system.